🤖 Robot Factory: Muda Hunters & Flow – Lean Simulation Kit

In an efficient factory, operations work like a rhythmic piece of music. But when communication breakdowns and chaos replace that rhythm with “noise,” significant waste is being created.

The Robot Factory Simulation is an interactive learning journey that takes participants from a chaotic traditional production line to a smoothly operating Lean Production Cell.

This Lean Game does not provide ready-made solutions. The outcome of each production shift is shaped by the Kaizen decisions made by participants during their Asakai meetings.

From operators and planners to “Spider” material handlers and quality inspectors, every role plays a critical part. Participants experience firsthand the cost of a poorly designed process and the value of creating the right flow.

🛠️ Training Kit Contents & Learning Outcomes

• Discover the 7 Muda: Develop the ability to identify and eliminate waste such as transportation, waiting, and defects directly within the simulated production environment.
• Hands-On Lean Tools: Actively apply 5S, Standard Work, Kanban, Line Balancing, and Visual Management.
• Complete Training Materials: Includes specially selected LEGO robot components for six-stage assembly, work order forms, Muda observation sheets, and financial scoring tables.
• Trainer Guide: A detailed guide covering step-by-step crisis scenarios, Asakai facilitation, and the KPT (Keep–Problem–Try) reflection technique.

Turn your team's ability to create value into a measurable performance challenge—and transform factory chaos into a rhythmic, flowing production system.

For detailed information and a quotation for the simulation kit, please contact us:

📧 info@yalinnetwork.com